描述
Key features and advantages of the product.
1. High conductivity and low loss: Made from 99.95% or higher purity oxygen-free purple copper material, with a conductivity of ≥100% IACS, far exceeding industry standards. This results in a reduction of power loss by more than 15% under similar specifications, making it suitable for high-current and high-load power transmission scenarios.
2. Comprehensive customization options: Support for thicknesses ranging from 0.5 mm to 120 mm and widths ranging from 10 mm to 600 mm for full-size customization. Advanced processing such as bending, punching, chamfering, and tin plating can be completed based on customer drawings. No need for secondary processing; it directly meets installation requirements.
3. Stable performance and corrosion resistance: The surface can be treated with tin plating, passivation, and plastic coating for corrosion protection. It can maintain long-term stable operation even in humid, high-salt-mist, and industrial corrosive environments, with a lifespan far exceeding that of ordinary copper strip products.
4. Exceptional mechanical properties: The product’s hardness, tensile strength, and elongation meet national standards requirements. It does not crack or deform during bending and stamping processes, making it suitable for complex installation scenarios. Its adaptability to processing is extremely high.
5. National standard quality traceability: Each batch of products comes with material inspection reports and performance testing reports. The entire process, from raw materials to finished products, is traceable, fully meeting the compliance requirements of industries such as power and new energy.
Product Details
Core Specifications Table
Product Nam
Copper Busbar / Copper Busbar
Material
High-purity oxygen-free copper (Cu≥99.95%)
Standard implemented
GB/T 5585.1-2005
Conductivity
≥100%IACS
Thickness range
0.5mm-120mm
Width range
10mm-600mm
Length range
Customizable (standard 1m/2m/3m/6m)
Surface treatment
Original surface, tin plating, passivation, plastic coating, polishing
Processing techniques
extrusion, drawing, bending, punching, chamfering, welding.
Applicable temperature
-55℃~150℃
Application scenarios.
1. Power distribution industry: high- and low-voltage switchgear cabinets, distribution panels, distribution boxes, bus duct systems, transformers, and other electrical equipment accessories.
2. New Energy Sector: Electric Vehicle Battery Pack, Charging Stations, Photovoltaic Inverter, Energy Storage Plant, Wind Power Equipment Components
3. Industrial Automation Sector: Automation equipment, CNC machines, industrial robots, power modules, UPS (uninterruptible power supply) accessories.
4. Rail transit industry: traction systems, power supply systems, and signaling system components for high-speed trains, subways, and light rail systems.
5. Other industries: Power transmission accessories for communication base stations, data centers, aerospace, shipbuilding, metallurgy, and chemical processing sectors.
Production quality control and service assurance.
1. Production process safeguards
The company possesses fully automated copper strip extrusion production lines, CNC bending machines, CNC punching presses, surface treatment production lines, and other comprehensive production equipment. It employs a standardized production process of “raw material inspection → extrusion molding → CNC processing → surface treatment → precision inspection → finished product packaging.” Each step of the process is subject to strict technical standards, ensuring that the product’s dimensional accuracy and performance indicators fully meet customer requirements.
2. Comprehensive Quality Control Process
Raw Material Control: All copper raw materials are sourced from leading domestic copper manufacturers. Each batch is accompanied by a material certificate. Spectrometer analysis of the composition is conducted prior to storage, and any non-conforming materials are strictly prohibited from entering the warehouse.
Process control: Each shift during production completes initial inspection and regular inspections, conducting comprehensive testing of product dimensions, surface quality, and performance metrics.
Finished Product Control: 100% inspection is completed before the finished products are shipped out, covering key indicators such as dimensional accuracy, surface quality, electrical conductivity, and hardness, accompanied by a comprehensive inspection report to ensure that the products leave the factory defect-free.
3. Packaging and Transportation
Packaging Solution: Typically, products are wrapped with water- and moisture-resistant film, and packaged on wooden pallets/crates. Customized packaging solutions, such as those for anti-static, anti-collision, and export fumigation, can be provided upon customer request to ensure that the products remain undamaged, unaffected by moisture, and unchanged during transportation.
4. After-sales support and customization services
Customized services: We support customization based on provided drawings and samples. Our professional team will provide one-on-one support. We can offer free product selection, structural optimization, and cost optimization solutions based on the customer’s usage scenarios and installation requirements.
After-sales service: The product is covered by a 12-month warranty. If any quality issues arise during this period, we will provide free returns and exchanges, as well as technical support at no additional cost. We offer 24/7 online customer support, with responses to customer inquiries made within 1 hour and solutions provided within 24 hours.
Qualifications Guarantee: The company holds various authoritative qualifications, including a Quality Management System certification, national standard product inspection reports, and inspection reports. All products come with compliance documentation, meeting the requirements for various engineering tenders and export certifications.
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